ANNEALING
Annealing is essentially
the softening of a base metal to make it more malleable. The process involves a
controlled heating and slow cooling which induces softness. Additionally, the
process removes gases, relieves stresses and enhances the mechanical properties
in alloyed steels. This is
generally performed at temperatures around 700°C.
NORMALIZING
Normalizing is much like
annealing, but the cooling process is much faster. This results in increased strength but less ductility in the
metal. It also produces a higher
yield strength with greater tensile strength, and in most instances, a higher
impact resistance.
SOLUTION
HEAT TREATMENT
Solution heat treatment is
performed on certain types of austenitic stainless steels to prevent decay in
weldment. This is done at very high temperatures (e.g. 1050°C) and the cooling
is very rapid.
QUENCH
HARDENING
Quench hardening is a
process of cooling heated metal to room temperature by immersion in liquid or
gaseous cooling medium. This method
provides greater strength and hardness than slow cooling, but it is accompanied
by brittleness.
TEMPERING
Tempering is employed
after steels have been fully hardened and are too brittle to be of any practical
use. Tempering reduces the
brittleness and relieves internal stresses.
Tempering is actually a re-heating and slow cooling process.
The cooling is accurately controlled to impart certain characteristics to
the base metal.
STRESS
RELIEVING
(Postweld Heat Treatment)
Stress relieving is the
heating of steel to a relatively high temperature (e.g. 590°C – 700°C)
shortly after welding, and maintaining that temperature for a specific period of
time. The purpose is to reduce internal stresses, caused by welding, quench
hardening or by cold working. It
also has an advantageous effect on the elasticity, ductility and strength of the
metal.
PREHEATING
Preheating is a very effective means of preventing weld metal or base metal cracking. It is the application of heat to the base metal prior to a welding or cutting operation. It does not change the properties of the steel, but is advisable under certain conditions to drive off moisture and helps to ensure even expansion to eliminate undesirable stresses. Concurrent heating during welding (also referred to as preheating) retards the cooling thus preventing the formulation of an under bead crack.